TE Connectivity / Kemtron Oriented Wire

TE Connectivity’s (TE) Kemtron Oriented Wire is a flat sheet material designed for shielding against radio frequency interference (RFI), electromagnetic interference (EMI), and electromagnetic pulse (EMP). Each sheet contains thousands of embedded thin monel or aluminum wires that are perpendicular to the surface. The wires are chemically bonded to silicone or fluorosilicone and crimped to form a slight zigzag, so they do not drastically affect the compression forces required to make a seal. The elastomer provides the environmental sealing component, while the wires offer electrical grounding and shielding. Under the recommended 15% to 20% compression, the wires bite into the mating surface and penetrate through thin oxide layers, providing low contact resistance.

These oriented wire gaskets are available in three material groups:
        •   410/420 grades are 40 Shore A solid silicone with monel / aluminum wires for applications where higher compression forces allow for better environmental sealing.
        •   450/460 grades are 50 Shore A solid fluorosilicone with monel / aluminum wires for environments where fuels, oils, hydraulic fluids, and other contaminants are present.
        •   470/480 grades are 20 Shore A soft silicone with monel / aluminum wires for applications that require lower compression forces.

TE Kemtron Oriented Wire is available in widths of 150mm and 225mm with thicknesses of 0.8mm, 1.6mm, and 2.4mm. The wire options provide flexibility and enable designers to select the ideal product for an application’s galvanic compatibility requirements. 

Features

  • Solution for achieving RFI / EMI / EMP and environmental sealing in a single gasket
  • Ideal for use as access panels, seals, connector gaskets, and more
  • Each sheet contains thousands of thin wires that pass through the sheet’s thickness
  • Wires are chemically bonded to silicone or fluorosilicone and crimped to form a slight zigzag
  • Offers electrical grounding and shielding
  • Conformity allows use on uneven surfaces
  • No need for a conductive connection where strips or sheets are joined

Applications

  • Soft solid silicone 470/480
    • Applications that require lower compression forces
  • Solid silicone 410/420
    • Applications where higher compression forces allow for better environmental sealing
  • Fluorosilicone 450/460
    • Environments where fuels, oils, hydraulic fluids, and other contaminants are present

Specifications

  • 150mm or 225mm width
  • 0.8mm, 1.6mm, or 2.4mm material thickness
  • 15% to 20% recommended compression
  • Temperature range
    • Silicone solid and soft silicone solid: -60°C to +200°C
    • Fluorosilicone: -55°C to +200°C

Material Types & Sizes

TE Connectivity / Kemtron Oriented Wire

TE Connectivity / Kemtron Oriented Wire