Power Integrations RDK-942 Reference Design Kit

Power Integrations RDK-942 Reference Design Kit is a 65W USB PD 3.0 Power Supply with 3.3V – 21V / 3A PPS Output using the InnoSwitchTM4-Pro PowiGaN™ INN4373F-H341, ClampZero™ CPZ1075M. The USB PD controller is an Injoinic IP2726S. This design shows the high power density and efficiency possible due to the high level of integration of the InnoSwitch4-Pro active clamp flyback controller providing exceptional performance. This Power Integrations RDK-942 Reference Design is configured using a flyback topology.

Features

  • InnoSwitch4-Pro: Digitally controllable offline CV/CC ZVS flyback integrated switcher IC with 750V PowiGaN, active clamp drive, and synchronous rectification
    • Comprehensive protection features with telemetry for power supply status and fault monitoring
  • Meets DOE6 and CoC v5 2016 average efficiency requirements with at least a 3.0% pass margin
    • 5V Output: 91.35% at 115VAC (9.52% margin); 90.18% at 230VAC (8.34% margin)
    • 9V Output: 92.18% at 115VAC (4.88% margin); 92.17% at 230VAC (4.88% margin)
    • 12V Output: 92.29% at 115VAC (3.99% margin); 92.71% at 230VAC (4.41% margin)
    • 15V Output: 92.32% at 115VAC (3.47% margin); 93.07% at 230VAC (4.22% margin)
    • 20V Output: 92.37% at 115VAC (3.37% margin); 93.43% at 230VAC (4.43% margin)
  • Meets CoC v5 2016 10% load efficiency requirements with high margin (> 7.01%) for all PDOs
  • < 25mW no-load input power at 230VAC
  • Meets CISPR22 / EN55022 Class B conducted EMI with a high margin
    • > 6dB margin at worst case condition (15V/3A, 230VAC)
  • High power density of 15.2W/inch3 without enclosure (2.44” x 2.1” x 0.83” form factor)
  • Low component count (78 total)

Top and Bottom Views

Mechanical Drawing - Power Integrations RDK-942 Reference Design Kit

Mechanical Drawing - Power Integrations RDK-942 Reference Design Kit

Power Schematic

Schematic - Power Integrations RDK-942 Reference Design Kit

USB PD Interface Schematic

Schematic - Power Integrations RDK-942 Reference Design Kit

Power Integrations RDK-942 Reference Design Kit