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Texas Instruments DRV8461 Stepper Motor Drivers

Texas Instruments DRV8461 Stepper Motor Drivers are wide-voltage, high-power, high-performance stepper motor drivers. These drivers support up to 65V supply voltage, and integrated MOSFETs with 300mΩ HS + LS on-resistance allow up to 3A current.

The auto-torque feature boosts efficiency by adjusting the coil current according to the load torque. Standstill power saving mode reduces power loss during a motor holding condition. Silent step decay mode delivers noiseless operation at low speeds and standstill. The internal current sense eliminates the need for sense resistors, saving system cost and saving PCB area. A built-in indexer supports up to 1/256 micro-stepping, and the automatic micro-stepping mode interpolates the input STEP signal to reduce overhead on the controller. Sensorless stall detection eliminates end stops from the system. The DRV8461 stepper motor drivers support other diagnostic and protection features for robust and reliable operation.

The DRV8461 requires minimal tuning to configure the advanced features. The Texas Instruments DRV8461 supports higher power density than external FET drivers, with a smaller PCB area. High energy efficiency with precise, noiseless operation makes the DRV8461 drivers ideal for high-performance stepper systems.

Features

  • Stepper motor driver:
    • SPI or H/W interface with STEP/DIR pins
    • Up to 1/256 micro-stepping indexer
  • 4.5V to 65V operating supply voltage range
    • Supports standard 24V, 36V, and 48V rails
  • Low RDS(ON) (300mΩ HS + LS at 24V, 25°C)
  • High current capacity per bridge
    • 3A full-scale, 2.1A RMS
  • DDW package is pin-to-pin compatible with
    • DRV8452DDWR: 48V, 5A full-scale
    • DRV8462DDWR: 65V, 5-10A full-scale
  • PWP package is pin-to-pin compatible with
    • DRV8434/DRV8452: 48V, 2.5-5A
    • DRV8424/DRV8426: 33V, 1.5-2.5A
  • Integrated current sensing and regulation
    • ±5% full-scale current accuracy
  • Smart tune and mixed decay regulation options
  • Silent step decay mode for silent operation at a standstill and low speed
  • Automatic micro-stepping mode for step frequency interpolation
  • Customizable micro-stepping indexer table
  • Auto-torque for load-dependent current control
  • Standstill power saving mode
  • Supports 1.8V, 3.3V, and 5.0V logic inputs
  • Low-current sleep mode (2.5µA)
  • Separate logic supply voltage (VCC)
  • Protection and Diagnostic features:
    • Sensorless Stall Detection
    • VM Undervoltage Lockout (UVLO)
    • Open-load Detection (OL)
    • Overcurrent protection (OCP)
    • Thermal shutdown (OTSD)
    • Fault condition output (nFAULT)
    • Indexer zero position output (nHOME)

Applications

  • Factory automation, stepper drives, and robotics
  • Textile machines and sewing machines
  • Medical imaging, diagnostics, and equipment
  • Stage lighting
  • ATMs and currency counters
  • PLC, DCS, and PAC
  • Multifunction printers
  • 3D printer
  • Outdoor IP camera

Simplified Schematic

Schematic - Texas Instruments DRV8461 Stepper Motor Drivers

Texas Instruments DRV8461 Stepper Motor Drivers