NXP Semiconductors RDGD31603PHSEVM VE-Trac™ Drive Reference Design

NXP Semiconductors RDGD31603PHSEVM VE-Trac™ Drive Reference Design demonstrates a three-phase inverter circuit based on six GD3160 Gate Drivers. The GD3160 is an advanced single-channel high-voltage isolated Gate Driver with enhanced features for driving and protecting Silicon Carbide (SiC) MOSFETs or IGBTs and functional safety. The RDGD3160I3PH5EVB supports SPI daisy chain communication for programming and communication with three high-side gate drivers and three low-side gate drivers independently. The Reference Design includes fault management and all supporting circuitry. Other supporting features on the board include desaturation short-circuit detection, IGBT/SiC temperature sensing, DC Link bus voltage monitoring, phase current sensing, and motor resolver excitation and signal processing connection circuitry.

The RDGD3160I3PH5EVB includes the FRDM-KL25Z Freedom Development Board for interfacing with a PC. The Flex GUI software needs to be installed on the PC, which communicates with the GD3160 via SPI registers, either in a daisy chain or standalone configuration. The FlexGUI software allows the user to configure the GD3160 devices without any software development and conduct short-circuit (SC) or double pulse tests (DPT) on a single phase.

The RDGD31603PHSEVM is designed to connect to a compatible footprint of an onsemi VE-Trac SiC Module (not included) or any other MOSFET  Module with the same pinout. The Reference Design is also compatible with the MPC5775x-EVB Microcontroller Board (not included), allowing full motor control using the NXP software examples.

The NXP Semiconductors RDGD31603PHSEVM Reference design can be used as a foundation to develop a complete ASIL-D compliant, high voltage, high-power traction motor inverter for electric vehicles.

Features

  • Capability to perform SC and DPT tests on Phase U
  • Evaluation board designed for and populated with GD3160 Gate Drivers and protection circuitry
  • Capability to connect to Hybrid Drive SiC Modules for full three-phase evaluation and development
  • Daisy chain SPI communication (three high-side and three low-side gate drivers)
  • Variable fly-back VCC power supply with GND reference and -3.9V VEE supply
  • Easy access to power, ground, and signal test points
  • 32-pin PCIe socket for interfacing MCU control
  • Optional connection for DC bus voltage monitoring
  • Phase current feedback connections
  • Resolver signal connector
  • Key components
    • GD3160 Automotive Gate Driver for SiC MOSFETs/IGBTs
    • MPC5777C Power Architecture® Microcontroller
    • FS6500 System Basis Chip
    • TJA1042 High-Speed CAN Transceiver

Required Equipment

  • Microcontroller Board for SPI communication
    • FRDM-KL25Z (included), MPC5777C-DEVB (not included), MPC5775x-EVB (not included) recommended
  • onsemi NVXR17S90M2SP VE-Trac SiC Module or other compatible MOSFET Module (not included)
  • Compatible DC link capacitor
  • HV power supply with protection shield and hearing protection
  • Current sensors for monitoring each phase current
  • 12V, 1.0A DC power supply
  • 4-channel oscilloscope with appropriate isolated probes

Software

The NXP Semiconductors RDGD31603PHSEVM Reference Design requires a Windows PC workstation with an available USB port and Windows 7, 10, or higher. The following software, available from NXP, is also required.

  • FlexGUI Graphical User Interface Software Tool
  • SoftwareS32S Design Studio IDE for Power Architecture
  • Automotive Math and Motor Control Library (AMMCL)
  • FreeMaster 2.0 Runtime Debugging Tool
  • Motor Control Application Tuning (MCAT)
  • GD3160 Device Driver Example Code

Resources

  • RDGD31603PHSEVM User Manual
  • FRDM-KL25Z User Manual
  • Schematics
  • Design Files (Requires login to nxp.com)
  • Vehicle Electrification Solutions Brochure

Board Layout

NXP Semiconductors RDGD31603PHSEVM VE-Trac™ Drive Reference Design

Block Diagram

Block Diagram - NXP Semiconductors RDGD31603PHSEVM VE-Trac™ Drive Reference Design

Setup Example (FRDM-KL25Z)

NXP Semiconductors RDGD31603PHSEVM VE-Trac™ Drive Reference Design

Setup Example (MPC577C-DEVB)

NXP Semiconductors RDGD31603PHSEVM VE-Trac™ Drive Reference Design

Setup Example (MPC5744P-MCU)

NXP Semiconductors RDGD31603PHSEVM VE-Trac™ Drive Reference Design

NXP Semiconductors RDGD31603PHSEVM VE-Trac™ Drive Reference Design