ADI Trinamic TMC5240x Stepper Motor Controller & Driver ICs

ADI Trinamic TMC5240x Stepper Motor Controller and Driver ICs are equipped with serial communication interfaces (SPI and UART) and extensive diagnosis capabilities. These smart high-performance ICs combine a flexible, jerk-optimized ramp generator with a stepper motor driver. This motor driver is based on the 256 microsteps built-in indexer and two fully integrated 36V, 3A (maximum) H-Bridges plus non-dissipative Integrated Current Sensing (ICS).

The TMC5240x controllers feature a 4.5VDC to 36VDC voltage range and abundant diagnostics protections such as short protection/OCP, thermal shutdown, and undervoltage lockout. These motor controllers and driver ICs provide functions to measure the driver temperature, estimate the motor temperature, and measure one external analog input. The TMC5240x ICs are available in a small TQFN32 5mm x 5mm package and a thermally optimized TSSOP38 9.7mm x 4.4mm with an exposed pad. Typical applications include textile, sewing machines, knitting machines, labs, factory automation, 3D printers, ID printers/card printers, ATMs, cash recyclers, bill validators, and cash machines.

Features

  • 4.5VDC to 36VDC voltage range
  • 230mΩ typical (TA = 25°C) low Rdson (HS + LS)
  • Current ratings per H-bridge (typical at 25°C):
    • IMAX = 5.0A (bridge peak current)
    • IRMS = 2.1ARMS (3A sine wave peak)
  • Fully Integrated lossless Current Sensing (ICS)
  • EightPoint motion controller for minimum jerk
  • SPI and single-wire UART
  • Encoder interface and 2x reference switch Input
  • High resolution is 256 microsteps per full step
  • Flexible wavetable and phase shift to match motor
  • StealthChop2 silent motor operation
  • SpreadCycle highly dynamic motor control chopper
  • Jerk-free combination of StealthChop2 and SpreadCycle
  • StallGuard2 and StallGuard4 sensorless motor load detection
  • CoolStep current control for energy savings up to 75%
  • Passive braking and freewheeling mode
  • Motor phase temperature estimation
  • Chip temperature measurement
  • General-purpose analog input
  • Full protection and diagnostics
  • Overvoltage protection output
  • Compact 5mm x 5mm TQFN32 package or 9.7mm x 4.4mm TSSOP38

Applications

  • Textile, sewing machines, and knitting machines
  • Lab and factory automation
  • 3D printers and ID printers/card printers
  • Liquid handling and medical applications
  • Office automation and paper handling
  • POS and massage chairs
  • ATM, cash recycler, bill validators, and cash machines
  • CCTV and security
  • Pumps and valve control
  • Heliostat and antenna positioning

Block Diagram

Block Diagram - ADI Trinamic TMC5240x Stepper Motor Controller & Driver ICs

Videos

ADI Trinamic TMC5240x Stepper Motor Controller & Driver ICs